Inovation

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Our successful projects

Inovation

We perform modernization of machines, outdated control or hydraulic systems. We will revamp and modernize your machines.

Systems and machines modernization

  • with complete documentation
  • with partial documentation

 

We are able to modernize these IMM brands

  • KraussMaffei (najpopulárnejšia je inovácia systémov MC4)
  • Battenfeld
  • Engel
  • Demag
  • Turra
  • and other machines fitted with hydraulic and control systems.

 

What does modernization include ?
We will replace the outdated system and equip the machine with a new control system from the Austrian manufacturer of control systems, KEBA. If necessary, we will perform a complete replacement of the electrical installation, including the installation of equipment with either new or overhauled hydraulic systems.

Why is modernization needed ?
First of all it is its economical aspect. You can save electric energy, achieve higher efficiency, speed up production cycle and simplify machine operation.

What will you receive?

  • A new control system with a touchscreen panel
  • New electrical documentation
  • New hydraulic documentation (if ordered)
  • Speed pumps drive (if ordered)
  • Declaration of conformity
  • Updated machine safety compliant with current standards
  • Standard warranty on new components

 

As an example of a successful modernization, we refer to the ItalTech 2500 injection molding machine, where significant electrical energy savings were achieved, partly due to the replacement of constant pumps with speed pumps.

The manufacturer KEBA itself indicates an electrical energy savings of 30%. However, with this installation, the savings exceeded those values (see graphs above). The total costs for one production day decreased from the original €337 to €204, representing a percentage decrease of 39.5%

Constant pumps
Tuesday 12.01.2016 : 3 549 kWh (x0,095€) electric expenses: 337,- €

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Speed pumps (servo)
Tuesday 17.01.2017 : 2 146 kWh (x0,095€) electric expenses: 204,- €

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Photos of our work :

We will transform your old machine into a fully functional, modernized device that will be a pleasure to work with. If you are interested in modernizing your machines, do not hesitate to contact us. If you have any further questions, feel free to ask.

All modernizations of injection molding presses and machines are carried out in compliance with current standards.

End of support for MC4 control systems from KraussMaffei

Manufacturer announced the end of support for the MC4 control systems in 2022. Our customers approached us to inquire whether it would be possible to retrofit KraussMaffei machines with the MC4 control system, and our answer was clear. Please see the before-and-after photos